Article | October 15, 2026

Everyday Medicines, Complex Manufacturing: 5 Reasons Conventional Drug Products Are Anything But Simple To Make

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Tablets and oral liquids can be as hard to make as newer modalities. Low solubility, moisture sensitivity, and difficult particle properties limit which formulation routes are practical, and modified release depends on tight control of materials and process parameters.

Designing for patients who struggle to swallow tablets adds further demands, from consistent suspension dosing to containment for potent APIs. Helen Clark, writing in Manufacturing Chemist and shared by Bora Pharmaceuticals, argues that the technical work continues after scale-up, with manufacturing science and technology teams keeping process knowledge in play once commercial production begins.

See how she builds the case.

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