Article | January 27, 2025

Developing & Manufacturing Drugs With HPAPIs

Source: Catalent
Pharmaceutical technology-GettyImages-1137680279

Developing and manufacturing complex, novel oral solid dose (OSD) products containing highly potent compounds requires a high degree of specialized expertise. Ensuring operator safety and preventing cross-contamination demand not only advanced technical capabilities but also a nuanced understanding of the unique risks associated with each compound. The level of containment required for potent drug products goes beyond a simple classification of potent versus non-potent. Instead, it depends on the compound's degree of potency and its specific risk profile, which dictate the necessary containment strategies at the development and manufacturing stages.

Effectively classifying highly potent active pharmaceutical ingredients (HPAPIs) is a critical first step. This classification helps inform the design of robust containment protocols and manufacturing processes that prioritize safety without compromising efficiency. These processes must also be adaptable to meet the evolving needs of a program as it progresses through clinical development to full-scale commercialization.

Additionally, scalability is essential to ensure that these containment and production strategies can be seamlessly expanded to support increasing batch sizes and market demands. By integrating tailored containment solutions and scalable processes, manufacturers can safely and efficiently bring innovative potent therapies to market while adhering to stringent regulatory standards and maintaining operator safety.

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